I just PnP'd the game (it's awesome, I will buy a copy too, if it comes back in to print). Everything was fairly straight forward (the print shop screwed it up, too, so I got it almost for free :D), but I found it quite hard to cut out the cards. There are no markings to indicate where to cut, so it's quite difficult to get all of the sizes consistent. I ended up having to trim down the larger ones to match the smaller ones, which turned out ok, but was a fair bit more work, and made the cards smaller than optimal.
It would be great if you could add guides to the PDFs to show where to cut the cards - even if the guides were just on the back side of each sheet, that would make it much easier to keep the cards consistent.