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nunoguedelha avatar nunoguedelha commented on July 30, 2024 1

The error does not occur with the previous 2FOC version 3.2.1. I suspect it is the initial value of the current control PID. They are set to 0 since the PR robotology/icub-firmware#88 (in the case the 2foc.hex is aligned with that PR):
https://github.com/robotology/icub-firmware/blob/65abce16fcf92cba0a4e4cbc534aa63cac13f975/emBODY/eBcode/arch-dspic/board/2foc/appl/2FOC-V3/src/2FOC.c#L198-L200

As a side note, this issue is appearing now because previous tests of this PR robotology/icub-firmware#88 probably did not include the correct 2FOC firmware binary file.

This reinforces the idea of automatizing the generation of firmware builds, as it must be a long painstaking and error prone procedure with several binaries to generate.

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nunoguedelha avatar nunoguedelha commented on July 30, 2024 1

Fixed by robotology/icub-firmware#94.

Please @ale-git can you regenerate a new official build as soon as the PR is approved. Thx

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ale-git avatar ale-git commented on July 30, 2024 1

@nunoguedelha done.

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nunoguedelha avatar nunoguedelha commented on July 30, 2024

Thanks @ale-git for pushing a new commit 4e0fbc5 including the 2foc.hex binary. After flashing all the other boards (MC4PLUS, EMS) with the respective builds aligned with c10c146, I get a hardware limit error on all joints, which is wrong since the joints are far from the limits:

4294	4480.856103	ERROR	 from BOARD 10.0.1.5 (torso-eb5-j0_2), src LOCAL, adr 0, time 330s 366m 570u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4295	4480.856151	ERROR	 from BOARD 10.0.1.5 (torso-eb5-j0_2), src LOCAL, adr 0, time 330s 366m 684u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4361	4481.150506	ERROR	 from BOARD 10.0.1.1 (left_arm-eb1-j0_3), src LOCAL, adr 0, time 1703s 816m 876u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4362	4481.150526	ERROR	 from BOARD 10.0.1.1 (left_arm-eb1-j0_3), src LOCAL, adr 0, time 1703s 816m 992u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4363	4481.150541	ERROR	 from BOARD 10.0.1.1 (left_arm-eb1-j0_3), src LOCAL, adr 0, time 1703s 817m 101u: (code 0x02000010, par16 0x0002 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4364	4481.160565	ERROR	 from BOARD 10.0.1.1 (left_arm-eb1-j0_3), src LOCAL, adr 0, time 1703s 817m 216u: (code 0x02000010, par16 0x0003 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4492	4482.117764	ERROR	 from BOARD 10.0.1.3 (right_arm-eb3-j0_3), src LOCAL, adr 0, time 2416s 116m 851u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4493	4482.117783	ERROR	 from BOARD 10.0.1.3 (right_arm-eb3-j0_3), src LOCAL, adr 0, time 2416s 116m 966u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4494	4482.117797	ERROR	 from BOARD 10.0.1.3 (right_arm-eb3-j0_3), src LOCAL, adr 0, time 2416s 117m 78u: (code 0x02000010, par16 0x0002 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4495	4482.127934	ERROR	 from BOARD 10.0.1.3 (right_arm-eb3-j0_3), src LOCAL, adr 0, time 2416s 117m 192u: (code 0x02000010, par16 0x0003 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4627	4483.092759	ERROR	 from BOARD 10.0.1.6 (left_leg-eb6-j0_3), src LOCAL, adr 0, time 2417s 92m 628u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4628	4483.092763	ERROR	 from BOARD 10.0.1.6 (left_leg-eb6-j0_3), src LOCAL, adr 0, time 2417s 92m 748u: (code 0x02000010, par16 0x0002 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4629	4483.092767	ERROR	 from BOARD 10.0.1.6 (left_leg-eb6-j0_3), src LOCAL, adr 0, time 2417s 92m 861u: (code 0x02000010, par16 0x0003 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4648	4483.264456	ERROR	 from BOARD 10.0.1.7 (left_leg-eb7-j4_5), src LOCAL, adr 0, time 2417s 269m 826u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4649	4483.264491	ERROR	 from BOARD 10.0.1.7 (left_leg-eb7-j4_5), src LOCAL, adr 0, time 2417s 269m 940u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4718	4483.539223	ERROR	 from BOARD 10.0.1.8 (right_leg-eb8-j0_3), src LOCAL, adr 0, time 2417s 521m 373u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4719	4483.539288	ERROR	 from BOARD 10.0.1.8 (right_leg-eb8-j0_3), src LOCAL, adr 0, time 2417s 521m 493u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4720	4483.539305	ERROR	 from BOARD 10.0.1.8 (right_leg-eb8-j0_3), src LOCAL, adr 0, time 2417s 521m 606u: (code 0x02000010, par16 0x0002 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4721	4483.539319	ERROR	 from BOARD 10.0.1.8 (right_leg-eb8-j0_3), src LOCAL, adr 0, time 2417s 521m 720u: (code 0x02000010, par16 0x0003 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4738	4483.701605	ERROR	 from BOARD 10.0.1.9 (right_leg-eb9-j4_5), src LOCAL, adr 0, time 2417s 690m 532u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4854	4485.862483	ERROR	 from BOARD 10.0.1.5 (torso-eb5-j0_2), src LOCAL, adr 0, time 335s 367m 571u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4855	4485.862555	ERROR	 from BOARD 10.0.1.5 (torso-eb5-j0_2), src LOCAL, adr 0, time 335s 367m 685u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4862	4486.158461	ERROR	 from BOARD 10.0.1.1 (left_arm-eb1-j0_3), src LOCAL, adr 0, time 1708s 817m 877u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4863	4486.158533	ERROR	 from BOARD 10.0.1.1 (left_arm-eb1-j0_3), src LOCAL, adr 0, time 1708s 817m 993u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4864	4486.158551	ERROR	 from BOARD 10.0.1.1 (left_arm-eb1-j0_3), src LOCAL, adr 0, time 1708s 818m 103u: (code 0x02000010, par16 0x0002 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4865	4486.158565	ERROR	 from BOARD 10.0.1.1 (left_arm-eb1-j0_3), src LOCAL, adr 0, time 1708s 818m 218u: (code 0x02000010, par16 0x0003 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4903	4487.118569	ERROR	 from BOARD 10.0.1.3 (right_arm-eb3-j0_3), src LOCAL, adr 0, time 2421s 117m 853u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4904	4487.118633	ERROR	 from BOARD 10.0.1.3 (right_arm-eb3-j0_3), src LOCAL, adr 0, time 2421s 117m 968u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4905	4487.118651	ERROR	 from BOARD 10.0.1.3 (right_arm-eb3-j0_3), src LOCAL, adr 0, time 2421s 118m 79u: (code 0x02000010, par16 0x0002 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4906	4487.128801	ERROR	 from BOARD 10.0.1.3 (right_arm-eb3-j0_3), src LOCAL, adr 0, time 2421s 118m 194u: (code 0x02000010, par16 0x0003 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4981	4488.097474	ERROR	 from BOARD 10.0.1.6 (left_leg-eb6-j0_3), src LOCAL, adr 0, time 2422s 93m 629u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4982	4488.097544	ERROR	 from BOARD 10.0.1.6 (left_leg-eb6-j0_3), src LOCAL, adr 0, time 2422s 93m 749u: (code 0x02000010, par16 0x0002 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4983	4488.097563	ERROR	 from BOARD 10.0.1.6 (left_leg-eb6-j0_3), src LOCAL, adr 0, time 2422s 93m 862u: (code 0x02000010, par16 0x0003 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4985	4488.260983	ERROR	 from BOARD 10.0.1.7 (left_leg-eb7-j4_5), src LOCAL, adr 0, time 2422s 270m 827u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4986	4488.261052	ERROR	 from BOARD 10.0.1.7 (left_leg-eb7-j4_5), src LOCAL, adr 0, time 2422s 270m 940u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4987	4488.536936	ERROR	 from BOARD 10.0.1.8 (right_leg-eb8-j0_3), src LOCAL, adr 0, time 2422s 522m 374u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4988	4488.537022	ERROR	 from BOARD 10.0.1.8 (right_leg-eb8-j0_3), src LOCAL, adr 0, time 2422s 522m 494u: (code 0x02000010, par16 0x0001 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4989	4488.537055	ERROR	 from BOARD 10.0.1.8 (right_leg-eb8-j0_3), src LOCAL, adr 0, time 2422s 522m 608u: (code 0x02000010, par16 0x0002 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4990	4488.547074	ERROR	 from BOARD 10.0.1.8 (right_leg-eb8-j0_3), src LOCAL, adr 0, time 2422s 522m 721u: (code 0x02000010, par16 0x0003 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .
4991	4488.700511	ERROR	 from BOARD 10.0.1.9 (right_leg-eb9-j4_5), src LOCAL, adr 0, time 2422s 691m 532u: (code 0x02000010, par16 0x0000 par64 0x0000000000000000) -> MC: hard limit reached. The joint position is outside its hardware boundaries. par16 = ID of joint. + .

This issue also happened with a build (done on the Mac environment) done using commit robotology/icub-firmware@4222e0e (generating the proper 2foc.hex binary), which doesn't include the increase of PWM frequency to 40kHz.

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nunoguedelha avatar nunoguedelha commented on July 30, 2024

The error does not occur with the previous 2FOC version 3.2.1. I suspect it is the initial value of the current control PID. They are set to 0 since the PR robotology/icub-firmware#88 (in the case the 2foc.hex is aligned with that PR):

After, it's rather caused by the issue described in robotology/icub-firmware#93 (pointing a non aligned memory address with (int*)).

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